Abrasive shaping of technical ceramics
Green processing
White processing
Hard machining
REMOVING MOLDING PROCESSES
Are you looking for ceramic solutions from a single source?
Together with our partners, we have specialized in the shaping removal process for small and very small ceramic parts. BSQ TECH GmbH supports customers from the idea to shipping. BSQ TECH GmbH is your reliable contact for all processes and manages engineering, manufacturing and shipping for you.
In addition to the development of ceramic-compatible designs, the selection of application-oriented materials and the substitution of existing metal or plastic components are the focus of BSQ TECH GmbH.
In addition to the precision machining of oxide and non-oxide ceramic materials in prototyping as well as in series production, tailor-made solutions for downstream process steps complement the range of services.
Our service catalog includes the complete takeover of the production of your parts in green processing, in white processing and in hard processing.
GREEN PROCESSING
Green processing takes place on dried components that still contain organic additives. It is well suited for the production of individual parts and small series and is also used in large series for the production of molds that are not feasible using the original shaping process, e.g. B. holes used transversely to the direction of pressing in dry pressing.
Complicated shapes can be created.
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Separate
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Punching
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Drill
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Rotate
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Milling
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grind
We can support you very precisely on the individual processes.
WHITE WORKING
Whitening is carried out on pre-fired components that are free of organic additives. The firmness is determined by the pre-firing.
With conventional, ceramic or diamond-tipped tools, extremely high stock removal rates can be achieved with relatively little tool wear. Today, this process is used by component manufacturers for both prototype and mass production.
Complicated shapes can be created.
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Separate
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Drill
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Rotate
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Milling
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grind
We can support you very precisely on the individual processes.
HARDWORKING
The final machining (hard machining) takes place on finished components that have already been brought as close as possible to the final dimensions through the shaping, green or white processing. The narrowest tolerances can be realized by ablating finishing processes.
The high demands on dimensional accuracy, variety of shapes and surface quality require the use of modern machine tools for processing ceramic components. Because of the great hardness of the ceramic materials, diamond tools (bound or loose grain) are mainly used here.
Grinding is of central importance. The grinding process and the grinding result influence many factors. The appropriate grinding wheel for the individual workpiece is therefore selected very carefully according to the grain type, grain size, bond and hardness of the wheel. Extremely flat surfaces, e.g. B. sliding and sealing surfaces, must be treated by grinding by lapping and finally by polishing.
Highly precise shapes can be created.
Laser, cut, engrave, cut, remove with an accuracy of +/- 0.02mm
Cut-offs accurate to +/- 0.05mm
Grinding, Flat, Shaping, Round, Centerless +/- 0.005mm accurate
Honing with an accuracy of +/- 0.001mm
Lapping with loose and bound grain with an accuracy of +/- 0.005mm
Polishing of surfaces less than Ra 0.05 possible
We can support you very precisely on the individual processes.
